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Furnaces and Boilers
Furnaces and boilers are at the heart of refining and processing operations. Refractory linings protect the internal surfaces from extreme heat and corrosive combustion gases. They also help maintain uniform temperatures, prevent heat loss, and reduce fuel consumption.
Reformers, Reactors, and Catalytic Units
In fluid catalytic cracking (FCC), hydrocracking, and catalytic reforming units, refractory linings ensure the stability of reactors that handle high-temperature chemical reactions. These materials prevent equipment deformation, reduce contamination, and improve catalyst performance.
Gasification and Pyrolysis Units
Refractories in gasifiers and pyrolysis furnaces withstand temperatures from 800°C to 1,800°C and protect against thermal cycling and gas corrosion, ensuring safe syngas and petrochemical production.
Sulfur Recovery Units (SRUs)
In the Claus process, where hydrogen sulfide is converted into elemental sulfur, refractories protect the reaction chambers from acid corrosion and heat damage. Proper lining design ensures high conversion efficiency and environmental compliance.
Incinerators and Thermal Oxidizers
Refractories enable high-temperature waste treatment by protecting incinerator walls from corrosion and ensuring complete combustion of hazardous gases and byproducts.
Supporting Infrastructure
Burner blocks, flue gas stacks, heat exchangers, and coke drums rely on refractory linings for insulation, wear resistance, and long service life under cyclical heating.
Installation & Quality
Champion employs guniting, brick laying, and ceramic fiber systems, ensuring durability and energy efficiency. All materials undergo rigorous thermal, mechanical, and chemical resistance testing for long service life under demanding refinery conditions.
Result:
Reliable refractory performance, reduced downtime, and extended equipment life for critical oil and gas operations
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