Aluminum Plant

Refractories for Anode Baking Furnace

The Anode Baking Furnace is one of the most critical units in aluminium smelting. Uniform heat distribution and high insulation efficiency are essential for productivity and anode quality. Champion supplies a complete range of refractory materials designed for superior thermal performance and structural integrity.

Products Offered:

Dense Firebricks
Insulating Firebricks
Mortars for Dense and Insulation Bricks
Dense and Insulating Castables
Precast and Prefired Shapes

All materials are formulated to ensure minimal heat loss, longer service life, and resistance to chemical and thermal stress.

Refractories for Rodding Shop

Champion provides specialized refractory systems for induction furnaces and molten metal handling equipment in rodding shops. Our solutions deliver high strength, ease of installation, and extended lining life under cyclic heating and cooling conditions.

Products Offered:

Acidic Ramming Mass - reliable working lining for induction furnaces, offering excellent thermal shock resistance.
Dense Conventional Castables:
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- Castable 90% - for coil coating in induction furnaces
- Castable 50% & 60% - for ladle and crucible linings

Champion’s 60% Castable is formulated with high-purity calcium aluminate cement, superior calcined bauxite, and talochite, offering:

Low iron content (<1.5%)
High early strength and excellent volume stability
Easy installation by casting or troweling

Refractories for Pot Lining

In aluminium reduction cells (pots), refractory and insulation materials are layered to ensure thermal stability and electrical insulation. Champion’s pot lining products are built to resist molten aluminium, cryolite, and fluorinated sodium compounds, maintaining optimal heat balance and structural integrity.

1. Refractories for Pot Lining

Refractories for Pot Lining

Product Type	Champion Brand Name	Key Features
Ordinary Refractory Brick	CC 30 / CC 40	Low thermal conductivity, precise dimensions, and resistance to molten aluminium
Jointing Mortar	CC 30 M / CC 40 M	Excellent bond strength and easy workability
Insulating Castable	CC Incast 8S AL	Low density, high compressive strength, low thermal conductivity
High Strength Castable	CC FH 13	Superior strength, controlled sintering, easy removal after service
SiC Blocks	CC SiC-SN	Outstanding corrosion resistance, low thermal expansion, high mechanical strength
SiC Mortar	CC 75 SCM	Excellent bonding and workability
SiC Castable	CC CAST AH 85SC	Acid and alkali resistance, consistent performance across temperature ranges

Aluminium Refractories for Melting

Champion supplies dense castables, ramming masses, and insulation materials specifically engineered for melting and holding furnaces, ensuring smooth operation and optimal metal quality. These products provide excellent thermal insulation, wear resistance, and dimensional stability, even under continuous high-temperature exposure.

Performance & Reliability

Champion’s aluminium refractories are engineered for longer campaign life, lower heat loss, and superior protection against chemical and mechanical degradation. With over three decades of expertise, Champion continues to support the global aluminium industry with innovative refractory technology and end-to-end technical services that ensure consistent operational excellence.

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