Industries
Fertilizers
Champion Ceramics provides high-performance refractory solutions designed to meet the demanding thermal and chemical challenges of the fertilizer industry. From ammonia reforming and urea synthesis to sulfuric acid production, our refractories ensure durability, efficiency, and operational safety across all process stages.
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Primary and Secondary Reformers
Champion supplies high-alumina and silicon carbide refractories capable of withstanding temperatures above 1000°C. These materials minimize heat loss, resist chemical attack, and maintain structural integrity, ensuring stable ammonia conversion and prolonged reformer life.
Boilers and Furnaces
Dense refractory linings protect boilers and furnaces from corrosion and high thermal loads. Champion’s solutions improve insulation, enhance heat recovery, and reduce fuel consumption, resulting in consistent energy efficiency and lower maintenance costs.
Rotary Kilns and Dryers
Rotary kilns and dryers in phosphate and potash fertilizer plants operate under continuous mechanical and thermal stress. Champion’s abrasion- and erosion-resistant refractories deliver superior wear resistance and thermal stability, extending operational cycles and reducing unplanned shutdowns.
Sulfuric Acid Units
Converter towers and reaction furnaces in sulfuric acid production face extreme acid corrosion. Champion’s specialized acid-resistant refractories safeguard these critical units, ensuring safe, continuous operation and long campaign life.
Waste Treatment Units
Champion provides high-performance refractory linings for incinerators and waste treatment plants, capable of resisting corrosive gases and thermal shock. These materials enable efficient waste processing and help plants meet environmental compliance standards.
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